Yarl Hydracentre


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Tel: 01229 845560



Solutions News

Managing Hydraulic Fluid Contamination Levels

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Most fluid power component manufacturers know the proportionate effect that increased dirt level has on the performance of their components and issue maximum permissible contamination levels. They state that operating components on fluids which are cleaner than those stated will increase life.

The ability of a fluid power component to operate with a fluid of a certain contamination level depends upon its internal clearances and ability to operate with deterioration of these internal surfaces.

Fluid contamination levels are determined by counting and assessing the size of contamination particles per millilitre of the fluid.  This can be achieved using a laser particle analyser. There are a number of cleanliness reporting formats, the preferred method is defined by ISO 4406:1999 which generates a three digit code reporting from the left the number of particles larger than 4 microns, the number of particles larger than 6 microns and the number of particles larger than 14 microns. Eg 19/17/14.

Typical manufacturer's recommendations for component cleanliness using the ISO 4406:1999 scale are:

Contamination_Table

Most 'closed loop' fluid power systems are susceptible to fluid contamination as a result of component internal wear and more commonly as a result of ingress through the reservoir filler port. Ineffective reservoir breathers, cross contamination from oil decanters, open oil containers all can contribute to the degradation of the system fluid. Even new oil can exhibit contaminant levels not recommended for many industrial systems.

Yarl Hydracentre offers a number of services to assist in the management of your system hydraulic fluid all focused upon improving component life, system reliability and reducing operating costs.

We have laser particle analysers capable of measuring the fluid contamination levels and use the data from these instruments to provide advice on the selection of effective filtration systems. We will work with you to develop maintenance strategies to ensure your systems remain within the manufacturers recommended guidelines.

If excessive contamination is identified we can further analyse the oil to determine what materials the contamination particles consist of. This analysis can be used to identify which system components are degrading. This information can be used to plan maintenance activities or identify critical spares.


 

untitledYarl Hydracentre can provide tools and products to minimise the ingress of contaminants and a flushing service to reduce the contamination levels of systems with dirty fluid. 

 

 

 


ICM

 We can also install laser particle analysers permanently into your fluid power systems which will continuously monitor fluid contamination levels over a period of months. The data is presented on a display and logged within the instrument and can be downloaded to your PC for analysis or as a record of process capability. 

 

 

 

  Contact Yarl Hydracentre for further advice on fluid contamination measurement, your fluid power system minimum permissible contaminant levels and fluid contamination management.

Barrow: 01229 845 560
Workington: 01900 734 730
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Application Focused Hydraulic Hose Assemblies

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MAN1 

There is more to hydraulic flexible hoses than a rubber reinforced tube designed to withstand a specified fluid pressure. Real applications impose space constraints, extreme environmental conditions, high fatigue, caustic fluids and impulse loads all of which can contribute towards reduced hose life and hose assembly safety. Other constraints, such as toxicity, when exposed to heat or flame are important factors to be considered.

 

The conditions imposed by these applications can be addressed through skilled selection of specialist hose material and end connections providing safe hose assemblies with longevity. Yarl Hydracentre provide a hose assembly specification service and in conjunction with their hose manufacturing partner, Manuli, can offer the most suitable hose product for your specific application.

Manuli hydraulics produce a wide range of hose materials in response to specific industry requirements

  • Flexible high pressure lines for constrained installations
  • Extreme abrasion resistance
  • Superior ozone resistance
  • High temperature and high heat resistance
  • High weather and UV resistance
  • MSHA approved flame retardant cover

Yarl Hydracentre's industry experience and extensive knowledge of this product range can realise the safety and hose life benefits offered by these products to a wide range of applications. 

Product PresentationsShieldmaster 

 

Mining, abrasion resistance & low temperatures 

 

  

 Quarrying and earth moving

  

Goldenblast

 

Water blasting applications

 

Equator

 

High temperature applications

 

 

Contact Yarl Hydracentre:

Our engineers are available to provide hose selection advice by phone at our trade counters and on your site.
Barrow: 01229 845 560
Workington: 01900 734 730
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Short Lead Time Stainless Steel Cylinders

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In conjunction with our partners UNIVER, Yarl Hydracentre is able to offer a comprehensive range of stainless steel pneumatic cylinders for standard and bespoke applications.

The modular design and flexible UK manufacturing facility mean ISO stainless steel cylinders can be delivered to you in a matter of days rather than weeks.

Yarl Hydracentre engineers are available to survey your application and develop bespoke solutions using the UNIVER product range. Manufactured from 304 and 316L stainless steel the modular components can be modified and assembled providing unique mounting conditions, strokes, rod ends and ports to suit your application or replace existing standard, special or obsolete cylinders.

This range of cylinders is particularly suited to food industry machines, caustic or harsh environments and for chemical or pharmaceutical applications manufactured with ATEX approval. In addition to the carefully selected materials precision machining, seal, bearing and 'Clean Line' design features are offered to provide reliable operation in these applications.

 

MB_Inner_Box_GradientMB Series Cylinders

Manufactured to order, in either 304 or 316L stainless steel, MB series cylinders are designed for applications which require a completely 'clean-line' design with zero crevices.

MS Series Cylinders

These high speed low noise microbore stainless steel cylinders are manufactured to ISO 6432. The long life and high performance characteristics of this cylinder are achieved by using nitrile rubber buffer rings in the piston and a polyurethane wiper seal

KB_imageKB Series Cylinders

Also manufactured in either 304 or 316L stainless steel, KB series cylinders are designed to withstand tough conditions associated with handling and washing processes found in applications such as keg handling in the brewing industry.

The front end cap utilises a patented nose bearing technology which incorporates a floating rubber bush and a non-metal contact bearing, all in one component. The floating bush allows the piston rod to move up to 4° whilst supporting the piston rod. This feature allows for fixture misalignment, which is a common cause of failure within conventional cylinders.

KS Series Cylinders

Manufactured to ISO 6431 these 316L stainless steel cylinders are available with a short lead time. Added strength is provided by the tie rod construction with clean line castings eliminating contamination traps. The removable nose bearing allows maintenance of the piston rod seals, bearing and wiper seal without disassembling the cylinder.

KB_Trunnion_close_upHeavy Duty

Both the MB and KB series cylinders are manufactured from solid bar and precision machined for maximum strength. Thicker than average barrel material is used, with integral surfaces honed to provide long seal life. All mounting brackets are machined from solid bar.

interchangeabilityInterchangeability

Whilst MB and KB cylinders are manufactured from solid bar, the end cap mounting dimensions are left blank to allow modification of the dimensions in accordance with many different standards worldwide. This feature allows us to directly interchange with all types of cylinder, even obsolete designs. Yarl Hydracentre offers free of charge on-site surveys to verify dimensional data prior to manufacture

 

 KB_Nose_BushAbrasive Substances Protection

For applications where residue is deposited particularly sugar based residue the unique scraper seal fitted into the front end cap of the KB series cylinders provides added protection against bearing seizure. The scraper seal is produced from a special rubber compound, unlike most conventional scrapers, which are produced from plastics. The Univer scraper seal is extremely hard and very resilient to abrasion, resisting wear caused by abrasive substances such as sugar or powders.

KB_Inner_Box_GradientSpecial Models

Univer are renowned for manufacturing bespoke pneumatic cylinder solutions. The designs include 'fully cushioned' centre position cylinders, to minimise shock and noise levels, and extended 'self lubricating' nose bearings to withstand high impact loads. Recent developments include the introduction of a unique 316 stainless steel cylinder fitted with a 'sealed' mechanical locking head. This device has been used to control the movement of product on a conveyor, firmly holding each unit within a wash-fill station. The cylinders are electronically controlled to remotely alter operational stroke allowing different sized product to be used on the same conveyor, thus reducing costly set-up times. The stroke adjustment feature also reduces the cylinder travel time, which increases performance by enabling higher cycle speed.

KB_Cylinder_Close_up_topCylinder for Life Guarantee

KB series cylinders have been designed using the highest quality materials for rugged, caustic, wash-down use. All rubber parts and bearings are replaceable including cushion needle valve and seals. The lifetime guarantee covers the end caps, barrel, piston rod and piston, providing the ultimate ecological product. Cylinders are identified by laser etched part number and production date code, to withstand rigorous clean down operations.

 
Contact Yarl Hydracentre for further advice on Stainless Steel Cylinders.
Barrow:01229 845 560
Workington:01900 734 730
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Contact Us

If you would like to make an enquiry regarding our Product & Services, then please contact us using the following details or alternatively complete our Enquiry Form:

uk_mapBarrow Office
Tel: (01229) 845560

Workington Office
Tel: (01900) 734730

sales@hydracentre.com

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